Bystronic Thermoplastic Applicator TPA H

Bystronic

Type: ERMM180

Thermoplastic Applicator

Application Area
The thermoplastic applicator applies a thermoplastic material to
rectangular glass panes as part of a production line for solar modules.
The material forms a seal to a second glass pane, which will be applied in a later
process step.
Feeding, applying, and removing the panes occurs on horizontally running
belts.
The thermoplastic applicator is a highly technical machine that must meet many
requirements with great precision. For this reason, you should only process
raw materials (glass, sealant) that comply with the specifications on
the following pages. This helps achieve a high-quality and safe
production.

Performance and Connection Values
Maximum transport speed: 18 m/min
Height of glass running surface: 1100 mm
Height of applied sealant bead: 0.5 to 1.2 mm
Maximum width of applied sealant bead: 12.0 mm
Required constant input pressure pneumatic: 6.5 to 8.0 bar
Operating pressure pneumatic: 6.0 bar
Compressed air consumption normal operation: 10 normal liters/min
Compressed air consumption during barrel change: 500 normal liters/min
Average energy consumption per hour: 10 kWh
Working temperature of the sealant: 110°C to 130°C
Environmental Conditions and Emissions
Minimum ambient temperature: +15°C
Maximum ambient temperature: +35°C
Maximum relative humidity: 75 %
Sound level: less than 70 dB (A)

Requirements for the barrels for the sealant
Design:
Material-cover container D18 according to DIN 6644 – with foot (F1)
and smooth outer surface (smooth design).
Capacity: 216 liters
Inner diameter: 571.5 mm
Height: 874 mm
Minimum wall thickness: 1.25 mm

Processable Glass Panes
Types of Glass
Glass panes with a smooth surface
(float glass) can be processed.
Dimensions and Weights
Smallest dimensions Largest dimensions Geometry
1198 mm 1200 mm Length LS
498 mm 600 mm Width BS
1.8* mm 5.0* mm Thickness DS

Thermoplastic materials based on poly-isobutylene (butyl) can be processed.
The material must be flowable in the range of approximately 110°C to 130°C and have a defined
viscosity profile.
Only use materials that have proven themselves in practice and that have been approved by the
manufacturers of these materials and by Bystronic for your intended use.
For detailed product descriptions as well as information on handling, storage, and
disposal of the used plastic, please refer to the information sheets
and safety data sheets that the manufacturers of the plastics are happy to provide.

Dimensions of Portal Robot with Glass Feeder

Height x Width x Depth: 2800 x 1890 x 2735 mm

Weight of the portal robot: 850 kg
Weight of the glass feeder: 1400 kg

Dimensions of Barrel Pumps

Height x Width x Depth: 3320 x 1060 x 1200 mm

Weight (without barrel): 850 kg
Weight (with barrel): 1100 kg
Height H at barrel pump FP1: 4400 mm
Height H at barrel pump FP2: 4000 mm

Dimensions of Control Cabinet

Height x Width x Depth: 2200 x 1800 x 600 mm

Weight: 450 kg

The applicator was used with the material butyl.

Condition: used

From test laboratory, like new condition, only a few operating hours for testing!

Scope of delivery: (See image)

(Changes and errors in the technical data are reserved!)

We would be happy to answer any further questions by phone.